Flat tops TCC-TOP
Flats fabric and hooks – simply a clever design
Flat tops mainly consist of the flats fabric and of the hooks. Both of them have an enormous influence on carding quality. TCC uses a “multi-layer foundation” in the web construction, with the covering layer always consisting of a permanently elastic natural rubber. A flats fabric consists of up to seven single layers that are constructed like a sandwich. The wires used are made of micro-alloyed steel and are always additionally hardened by TCC. Computer-optimised, biconvex wire cross-sections and the special geometry of the tips (only half as wide as a cylinder wire) reduce wire movement during the carding process. Thus the so-called excessive breaking is reliably avoided.

Setting pattern – optimally adapted to the application
TCC flat tops considerably differ in the setting pattern – which can be easily seen on the clothing back. The multitude of setting patterns allows an optimum adaptation to different applications. In the example shown, two different setting patterns are arranged on one clothing strip. In the front area the fibres are pre-oriented, in the finer area they are smoothly parallelised, cleaned, and neps are separated.

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